Description
Main objectives of the role
- Lead the validation and testing strategy for all mechanical components and full product assemblies.
- Have a direct impact on product quality from the earliest prototype stages through to mass production.
- Function as the main communication conduit between the external US-based mechanical engineering team and the Berlin-based development teams.
Your role and responsibilities
Validation strategy and execution:
- Design, develop, and execute comprehensive validation and reliability test plans for mechanical components and complete active loudspeaker products.
- Perform hands-on testing on prototypes and ensure product durability and robustness by specifying and arranging dedicated test procedures (e.g., environmental, shock/vibration, life-cycle).
Prototyping lead on mechanical engineering:
- Take the lead during all prototyping phases in Berlin, ensuring an intense focus on early mechanical validation and failure prevention through DFMEA and risk analyses.
- Drive the definition and execution of mechanical test procedures for prototypes built on-site.
Design for excellence:
- Actively participate in design reviews, critically applying DFM (Design for Manufacturability) and DFA (Design for Assembly) principles.
- Provide practical, engineering-focused feedback to the design teams to optimize mechanical parts for high-volume, quality production.
Technical bridging and collaboration:
- Function as the main communication conduit between the external US-based mechanical engineering team and the Berlin-based development teams.
The ideal candidate is
We are seeking an experienced and proactive Hardware Validation Engineer with a strong background in mechanical engineering to be the driving force behind product reliability for our active loudspeaker systems.
The ideal candidate:
- Has a strong background in mechanical engineering.
- Is highly collaborative and hands-on.
- Is comfortable acting as the primary technical bridge between an external mechanical engineering lead and mechanical engineering team (US-based) and an internal multi-disciplinary development team (electrical, acoustics, software) in Europe.
- Is willing and able to travel up to 20% domestically and internationally.
- Has the ability to travel to the US.
What you need to succeed in this role
Education and experience:
- Bachelor’s degree in mechanical engineering or a related technical discipline.
- Proven professional experience in a hardware validation, reliability, or quality engineering role focused on physical products with strong electro-mechanical integration.
Testing and prototyping expertise:
- Demonstrable hands-on experience creating, managing and performing detailed hardware validation protocols.
- Strong experience with building fast prototypes, validating concepts and designs as early as possible.
Manufacturing and design acumen:
- Strong working knowledge of DFM/DFA methodologies and how mechanical design impacts manufacturing quality and yield.
- Experience with manufacturing processes such as extrusion, injection molding, die casting and additive manufacturing.
- CAD software experience for mechanical design reviews, tolerance analysis, and support of manufacturing/assembly teams.
- Experience with PTC Onshape is considered a strong plus.
- Comfortable with CAD software for des
